What is a Jelly Roll?

The production phase of composite materials, which are frequently used in industrial production, is extremely important. Many auxiliary equipment is used in the production of these materials. One of these is the rolls of pösteki.

The jelly roll is an auxiliary equipment used in the forming of composite materials. This product, which has a flat or cylindrical structure, has a specially designed surface structure and hardness. Its use is quite simple. The composite materials produced are placed on the roll and shaped for different processes and applications.

Rolls have many functions in composite material production. We can list these functions as follows:

Shaping
Compression
Surface smoothing.

With this roller you can apply one or more of the above-mentioned functions to the composite material.

Forming: Jelly rolls are products used to shape composite materials into desired shapes and dimensions. For roll forming, the material is placed on the roll and shaped using methods such as compression, bending, rolling or rolling. This process is one of the final touches that turn composite materials into products.
Compression: When producing composite materials, it is important that the material has the desired density and thickness. Because each material has certain ratios calculated to be efficient in its field of use. If these ratios are exceeded, it will unfortunately not be possible to get the desired efficiency from the composite material. These rolls allow the material to be distributed homogeneously during molding or compression processes, allowing the desired properties to be achieved.
Surface smoothing: When composite materials are manufactured, roughness may appear on their surfaces. This is a normal result for this product, whose production stages are quite demanding. These rolls are used to smooth the roughness that may occur on the surfaces of composite materials. In this way, the final appearance and quality of the products are improved and the ideal product is created.

How and in Which Areas Are Jelly Rolls Used?

Jelly rolls are of great importance in the production of composite materials. These rolls, where the final touches are made after the production phase is completed, are products designed to give the composite material the ideal appearance.

Composite materials are used in many areas of industry. This is why this roll is used in many areas of industry.

We can list the areas where these rolls are used as follows:

Aerospace Industry: Aerospace and space industries are sectors where lightweight and strong materials should be preferred. Therefore, the use of composite materials in these areas is quite common. These rolls play a critical role in the forming and compression of airframes and parts. Important parts such as the wing, tail and fuselage are shaped and sized with the help of these rolls.
Automotive Industry: In the automotive industry, there is always room for lightweight and durable materials to improve fuel efficiency and performance. For this reason, composite materials are widely used in the production of automotive parts. These rolls are used in the shaping, compression and finishing of vehicle bodies and parts to give them the desired properties.
Marine and Yacht Industry: Composite materials are frequently preferred in the marine and yacht industry due to their light weight, corrosion resistance and durability.

These rolls are effectively used in the shaping and compaction of boat hulls, wind sails and marine equipment.

Other Industrial Applications: There are many areas where these rolls are used in industry. They are used in a variety of industrial applications, from furniture production to sports equipment, and are particularly common in the production of lightweight and strong products such as sports equipment, bicycle frames and ski boards.

Brushes

Another group of auxiliary equipment frequently used in the production of composite materials are brushes. Brushes, like these rollers, are known as the equipment that puts the finishing touches on composite materials.

The brushes used in composite material production are coating and painting brushes or cleaning brushes. Each brush has a different task.

Coating and painting brushes: Composite materials are used for their function, of course. But this is no reason to leave them as they are and to produce them in a way that is not pleasing to the eye. Composite materials are subjected to painting or coating for aesthetic and protective purposes, creating an integrity with the product they are used in. The special brushes used in these processes are designed to apply the paint or coating material homogeneously to the composite surface. Premium coating and painting brushes are beneficial for smooth and flawless results.
Cleaning brushes: Cleaning and preparation of surfaces is an extremely important step after the production of composite materials has been completed or when moving from one stage to the next. The cleaning brushes used in the production stages of composite materials are special and clean the surfaces from external factors such as dust and dirt. These brushes ensure that the surfaces are tacky and ready before painting.